Discovery Box tutorial with Plum and June Blog Hop

Welcome Plum and June Blog Hoppers!! My name is Danny and this is my little piece of the inter-webs. I am a mommy to a sweet little girl (who just turned one!) and I mostly try to make things for her... "TRY" being the operative word. I do a lot of charity sewing too and give my readers chances to join in. Take a look around and follow me if you like what you see!

Clara Mae likes to pull all her wipes out of the wipe container which got this mama thinking: Hey! I should make her a box she can pull fabric out of! Well, that turned into pulling scarves, then toys, then I kind of forgot all about it.

A couple weeks later we were at Lakeshore Learning Center looking for gift ideas for Miss Maze's first birthday and what should I see but my invention! Ok, so I concede to the fact that I'm not the first to come up with this idea (clearly, since they are being sold at a large store) but seeing it restored my drive to make one for Maze. The price tag helped me with the handmade decision a bit too.

So here you go: The Discovery Box.



Supplies:



- Five 8"x8" squares patterned fabric for outside sides and bottom
- Five 8"x8" squares fabric for inside sides and bottom
- Four 5"x5" squares patterned fabric for the outside top
- Four 4"x4" squares fabric for the inside top
- Five 8"x8" squares batting for sides and bottom
- Four 4 1/4" x 4 1/4" squares of batting for the top
- Five 7"x7" squares plastic lacing sheet
- Piecing and quilting thread

You will also need a template for creating the top quarters. Mine started as a 5"x5" square of card stock then I cut it down to these dimensions:



First you will need to quilt the outside patterned squares of fabric to the batting. I used a purple variegated Aurifil 12 for the quilting. The smoothest, most amazing thread EVER! I love Aurifil, but you can use whatever you want, I guess. :) I quilted the sides with a very simple "x", mostly because I wanted something that wouldn't detract from the pattern of the fabric. I have been hoarding this fabric for a LONG time for just such a project. Draw an "x" on the patterned fabric with a water soluble pen, pin to the batting, and, using a walking foot, quilt each of the four sides and the bottom.

Once all the sides are quilted, the sides will need to be sewn together. Place your layers as follows:



- Inner Fabric
- Outer quilted side face up
- Outer quilted side face down
- Inner fabric

Pin and stitch up one side, starting 1/4" from the end of the fabric and stopping 1/4" from the other end of the fabric. You will want to backstitch or knot each of these seams to make them durable. Open so both sides are face up and add another quilted side piece face down on top of the side on the right. Layer the inner fabric on top, pin and stitch. Repeat. All four sides should be attached in one long line now. Take the ends, right sides together, pin and stitch so you end up with a ring, like this:



Now set that aside along with the bottom piece. We are moving on to the top.

Using your template, cut your four 5"x5" patterned fabric squares to the correct dimensions.



You should end up with your four pieces looking like this:



Layer one top patterned piece face down. Place one piece of batting on top, followed by one piece of inner top fabric on top, aligning the bottom left corner.



Press the corner over all layers. Press the sides in to touch the edges of the batting and inner layer. Now, turn that edge over all the other layers, press and pin. Zig zag stitch to hold in place. Repeat for all four top pieces.







Next, change the setting on your machine to the zig zag setting. I made mine tall and narrow, but not so narrow that it became a blanket stitch. Butt two pieces of the top together and zig zag stitch them together from the edge to the finished corners you just created.



Turn the pieces on their side and attach the next quarter. Repeat. Turn the top over so the right side is facing down and stitch over each of the four seams again to strengthen the joints. Your child's hand will be ripping and tearing toys in and out through this opening, after all. You want it to be able to withstand a little rough and tumble.





Next, you will attach the top to the sides. Place the top right side down on the table and the sides you put together before as shown. Note these are wrong side out and the 1/4" you left unsewn on the ends helps it to lay rather flat on the top piece. Pin and stitch in place.



Once the top has been sewn on to all sides, fold at the seam to press, making the edges more crisp.



Now it's time to stabilize your box. Take the lacing squares and shimmy them in between the inner fabric and the batting on each of your sides. This will be snug and might catch. It will take a little work to get them in just right. Make sure they are ALL THE WAY DOWN touching the top piece. You will need as much room to hand stitch the bottom on as possible.



Turn the box wrong side out and stitch the bottom piece on just as you did the top, only sewing two adjacent of the four sides.





Flip the box right side out.



Place the lacing square in between the batting and inner fabric on the bottom and hand stitched closed.



Now, I am not the best hand stitcher. As a matter of fact, I kind of suck at it, and since there wasn't much room to play with and no real way to sew from the other side, I struggled. I sewed. I seam ripped. I sewed again. I pulled it out. I'm a little finicky too, which doesn't lend well to crappy hand sewing. I settled on rolling the edges inward and basting them down then whip stitching around the opening. It took a couple episodes of Firefly, but I was able to do it in one sitting once I knew how I was going to attack it. You may have a better way of stitching up the bottom and if you do, use it! My way is amateur at best.



And there you have it! A completed Discovery Box!





I had every intention of making some little plushies to go inside, like a little felt magic lamp and some little felt jewels, but that never happened. Instead Maze has been filling it with other little toys (and my cell phone on more than one occasion) and that has worked just fine for me!

A special shout out to the wonderful Alyssa for letting me come crash her pad while making this project. She's an awesome hostess (and she fed me well too!)

Thanks for checking out my tutorial! As always, if you make one of these boxes, be a dear and post it to the Mommy For Reals Flickr Page. I would LOVE to see your work! Also, make sure you check out the other Plum and June Blog Hop hosts to see what they have going on while you're out blog browsing today!